LG Intelligent Manufacturing Base

Intelligent Manufacturing Base: Where Precision Meets Scale

The foundation of Longguang's promise for quality, consistency, and reliable delivery is our state-of-the-art Intelligent Manufacturing Base. More than a factory, it is a highly integrated ecosystem where advanced automation, digital process control, and skilled craftsmanship converge to transform premium raw materials into the high-performance industrial brushes trusted by global leaders.

1. Automated Precision Production Lines
Consistency is engineered into every product from the very first stage. Our core production processes leverage robotic automation and specialized machinery to ensure repeatable, high-precision assembly.

  • Robotic Filament Setting & Anchoring: Critical processes like filament tufting, knotting, and resin-injection molding are performed by automated systems. This eliminates human variance, guarantees perfect filament alignment and density in every brush, and ensures superior anchoring strength for maximum durability.

  • CNC Machining & Fabrication: Brush cores, hubs, and metal components are manufactured in-house using CNC machinery. This allows us to maintain tight tolerances, produce complex custom designs, and ensure perfect balance and fit for high-speed rotary tools.

2. Digitally Integrated Quality Assurance
Quality control is not a final step—it is embedded throughout the digital manufacturing workflow.

  • In-Line Monitoring & SPC: Key parameters are monitored in real-time during production. Data is fed into our Statistical Process Control (SPC) system, allowing for instant detection of any process deviation and proactive correction before non-conformities occur.

  • Multi-Stage Inspection Regime: From raw material intake to final packaging, components and finished brushes undergo rigorous checks. This includes filament tensile tests, dimensional verification, dynamic balance testing for wheel brushes, and final visual inspection.

3. Agile Production for Custom & Volume Orders
Our intelligent systems are designed for flexibility, enabling us to be a responsive partner for both custom prototypes and large-scale orders.

  • Flexible Manufacturing Cells: The factory layout incorporates flexible cells that can be quickly reconfigured. This allows us to efficiently manage smaller batches of custom-engineered solutions without disrupting the flow of high-volume standard product lines.

  • Automated Logistics & Warehouse Management: An integrated WMS (Warehouse Management System) and automated guided vehicles (AGVs) streamline material handling and order fulfillment. This minimizes lead times, reduces handling errors, and ensures accurate, on-time shipment of your order.

The Base's Promise: Uncompromising Reliability
Our Intelligent Manufacturing Base is the physical manifestation of our commitment to being a world-class supplier. It translates our R&D innovations and material science into tangible, reliable products you can trust on your production line. It ensures that every Longguang brush delivers not just on performance, but also on the promise of predictable quality and dependable supply.

See the precision behind our products.
[Contact Us to Inquire About a Virtual Factory Tour or Discuss Your Production Needs].